Info Sheets

Why do CCD based verifiers require a factory recalibration ?

The Sandilyam PC6000, PC6500 and PC7000 verifiers all use linear CCD sensors to capture scan reflectance profiles of bar codes. These CCD sensors work very much like digital cameras in the manner in which they capture an image, but they only image a single line scan across a bar code similar to the scan line that you see with a hand held laser scanner.

The accurate measurement of reflectance across the full width of the scan relies on the bar code symbol being imaged as if the illumination were perfectly uniform and the sensor elements equally sensitive at all points along the scan line. In practice this is not necessarily the case, however, the electronics within the head of these units applies a function that enables the units to perform as if this were the case, so that when the scan reflectance profile reaches the PC or Macintosh computer the application can make this assumption and proceed with the analysis. To achieve this the heads must be put through a factory calibration process.


The accurate measurement of reflectance across the full width of the scan relies on the bar code symbol being imaged as if the illumination were perfectly uniform and the sensor elements equally sensitive at all points along the scan line. In practice this is not necessarily the case, however, the electronics within the head of these units applies a function that enables the units to perform as if this were the case, so that when the scan reflectance profile reaches the PC or Macintosh computer the application can make this assumption and proceed with the analysis. To achieve this the heads must be put through a factory calibration process.

After many thousands of hours of use the intensity of the LEDs that illuminate the bar code symbol will gradually change. If this gradual dimming is not completely uniform then a factory recalibration would need to be performed once again to get back to the situation of creating uniform scan reflectance profiles from the scanning heads. Sandilyam recommend checking the uniformity of the profile as least once a year and if necessary the factory recalibration can be performed to correct any observed changes from the ideal.

If a uniform profile is not being achieved then a bar code symbol may start to get lower grades, particularly for modulation, than it should really be getting but this may not always be obvious to the user when simply trying to verify bar code symbols.